7 deaths linked to faulty Abbott AI glucose sensors
7 deaths linked to faulty Abbott AI glucose sensors
Occurred: November 2025
Page published: November 2025
Healthcare company Abbott recalled approximately three million AI-powered continuous glucose monitoring (CGM) sensors globally following reports of inaccurate low glucose readings linked to 736 severe adverse events and seven deaths.
Abbott’s AI-supported continuous glucose monitoring (CGM) sensors, used by people with diabetes to automatically track blood glucose levels, were linked to seven reported deaths after devices allegedly delivered incorrect or delayed readings.
These failures appear to have occurred across multiple locations where the sensors were in use, leading to undiagnosed hypoglycaemia or hyperglycaemia, missed alerts, or inaccurate data that led users to administer the wrong insulin dosage.
The incident suggests potential direct harms, including life-threatening glucose mismanagement, and indirect harms, such as loss of trust in essential medical technologies and increased anxiety among patients dependent on automated monitoring.
The core issue was a manufacturing defect traced back to a single production line responsible for producing the affected sensors.
Root cause: Abbott stated the cause was a manufacturing defect that has been identified and resolved. This indicates a quality control failure in the production process of the physical sensor component.
AI system malfunction: The sensor is part of an AI system, which processes the sensor data to infer and report glucose levels and trends. The manufacturing defect caused the input data to the AI system to be flawed, resulting in an AI system malfunction (inaccurate output) that directly caused or contributed to the adverse health outcomes.
Transparency and accountability:
The incident highlights the critical need for robust post-market surveillance for medical devices, particularly those incorporating AI, as a manufacturing flaw can have lethal consequences.
While Abbott initiated a "medical device correction" and offered replacements, the fact that 7 deaths and hundreds of severe adverse events were reported globally before the company publicly announced the issue and its correction raises questions about the timeliness of detection, reporting, and corrective action across all distributed regions.
The reliance on AI to interpret sensor data means that even small physical errors can be amplified into life-threatening misdiagnoses by the system's output, emphasising the need for transparent safety mechanisms and fail-safes to prompt users to check readings against symptoms or a traditional blood glucose meter when readings are anomalous.
For users: Diabetics relying on these sensors face significantly increased health risks, including the potential for severe injury or death from incorrect dosing decisions. They must immediately confirm if their sensor is affected and follow Abbott's instructions, which includes discontinuing use of affected sensors and using an alternative blood glucose meter to verify readings if symptoms do not match the sensor's levels. This necessitates an immediate disruption to their care routine and introduces uncertainty about the reliability of their essential medical device.
For society: This event serves as a stark reminder of the high stakes involved in deploying AI-driven medical devices, where manufacturing or software defects can have direct, fatal consequences. It pressures regulatory bodies (like the FDA) to rigorously scrutinise the entire lifecycle of such devices, from manufacturing quality control to the integrity of the data processing algorithms. It underscores the vital role of accountability frameworks for AI in high-risk sectors and may erode public trust in new, convenient health technologies.
For the industry: The incident places significant pressure on Abbott and the broader Continuous Glucose Monitoring market to demonstrate uncompromising quality assurance and transparency, especially for hardware components that feed data to predictive algorithms.
FreeStyle Libre 3; FreeStyle Libre 3 Plus 🔗
Developer: Abbott
Country: Global
Sector: Health
Purpose: Monitor glucose levels
Technology: Machine learning; Prediction algorithm
Issue: Accountability; Accuracy/reliability; Transparency
https://www.medpagetoday.com/publichealthpolicy/productalert/118685
https://www.yahoo.com/news/articles/abbott-issues-us-device-correction-160752197.html
https://www.mddionline.com/regulatory-quality/7-deaths-potentially-linked-to-faulty-abbott-cgm-sensors
AIAAIC Repository ID: AIAAIC2140